Back to Home Page        
  back INDEX next


21. Hatches - bonding channels to deck

Click on any image to see the full size version


The last step is to roughen the contact area on the deck and to bond the channel with epoxy putty. If you do this work soon after inside glassing with some of the 'no blush' epoxies you need not sand it. The bond will be OK.

Only 1/16" layer of putty needs to be 'buttered' onto the flange. Since the fit is quite precise, most of it will squeeze out anyway.

Light pressure of spring clamps is all that's necessary to hold everything in place.
A sliver of rubber squeegee is an excellent tool to remove the excess putty and also to imbed some of it into the raw wood edge of the hatch cutout.

The excess putty is now used to seal the edges of the hatch lids as well. When forced into the wood fibers it creates a smooth sandable edge. 180 grit wet sandpaper takes care of the edges without cutting too aggressively.
Scraping off excess epoxy, below the deck.
Finished deck inside and out, ready for bonding to the hull.

Note the gusset on the right side buttplate. It is much more visible in the large version of this photo.

INDEX





Home Kayak Designs Kayak Shop Materials Kayak Gallery About us
Building Manual Plans Sandwich Core Wood Kayak Order E-mail
Epoxy Test Abrasion Cloth Rudder Resources Choosing Kayak Guestbook

If you notice any problems with the site (i.e. error links, missing images) please, let me know. Thanks

Mail:
Vaclav Stejskal
10 Colonial Court apt. 73
Stoneham, MA. 02180
           USA
Tel:  781-481-9261

E-mail  

© 1999 - 2020 Copyright Vaclav Stejskal
All rights reserved

Last page update: 11 January 2020